S.E.A Metal Mould Sdn.Bhd.
10, Jalan Mutiara Emas 6/1,
Taman Mount Austin
81100 Johor Bahru,
Johor.Malaysia
Phone: 607-353-5069
Fax: 607-373-5082
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YCM XV1020A CNC Machining Center |
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SPINDLE |
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Spindle Speed |
10000 |
rpm |
Spindle Power |
22 |
kw |
Spindle Taper |
BT40 |
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TRAVEL |
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X Axis Travel |
1020 |
mm |
Y Axis Travel |
520 |
mm |
Z Axis Travel |
540 |
mm |
Distance Between Spindle Nose and Table Top |
170~710 |
mm |
TABLE |
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Table Size |
1120 x 520 |
mm |
Number of T-slots× Size× Pitch |
5 x 18 x 100 mm |
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Load Capacity |
500 |
Kg |
FEED |
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Rapid Feed Rate (X/Y/Z) |
36 / 36 / 24 |
m / min |
Cutting Feed Rate |
1～10000 |
mm / min |
ATC |
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Tool Magazine Capacity (opt.) |
24 |
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Max. Tool Weight |
6 |
kg |
Max. Tool Length |
300 |
mm |
ACCURACY (Linear) |
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Table Positioning A |
0.010 / 0.003 |
mm |
Repeatability R |
0.007 / ±0.002 |
mm |
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Modern plastic injection mold making requires the use of CNC and Wire EDM technology to produce the many intricate inserts, cores, pins and blocks that make up the plastic injection mold. We have extensive experience in these fields as we have been milling 3-D surfaces since 1988. We also have the ability to Wire-Cut 5 axis profiles on metal parts up to 2,500 lbs., and up to 12 inches thick. We are not a high production wire-EDM shop that cuts 20-100 of the same parts each day, but we do have these unique capacities that we offer.
| SPECIFICATIONS |
Submerged |
Flushing |
| Model |
V380 |
V38 |
| Max. Work piece Size |
850x500x255mm |
| Max. Work piece Weight |
300kg |
400kg |
| Table Travel of XY |
380x280mm |
| U&V Axis Travel |
120x120mm |
| Z Axis Travel |
260mm |
| Wire Diameter |
0.1~0.3mm |
| Number of axes controlled |
5 Axis AC Servo Motor |
| Maximum Taper Angle |
± 26°/ 100mm
(Wide diamond guide and nozzle) |
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The grinding machine consists of a power driven grinding wheel spinning at the required speed (which is determined by the wheel’s diameter and manufacturer’s rating, usually by a formula) and a bed with a fixture to guide and hold the work-piece. The grinding head can be controlled to travel across a fixed work piece or the workpiece can be moved whilst the grind head stays in a fixed position. Very fine control of the grinding head or tables position is possible using a vernier calibrated hand wheel, or using the features of NC or CNC controls.
Grinding machines remove material from the workpiece by abrasion, which can generate substantial amounts of heat; they therefore incorporate a coolant to cool the workpiece so that it does not overheat and go outside its tolerance. The coolant also benefits the machinist as the heat generated may cause burns in some cases. In very high-precision grinding machines (most cylindrical and surface grinders) the final grinding stages are usually set up so that they remove about 2/10000mm (less than 1/100000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.
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| A milling machine is a machine tool used for the shaping of metal and other solid materials. Its basic form is that of a rotating cutter which rotates about the spindle axis (similar to a drill), and a table to which the workpiece is affixed. In contrast to drilling, where the drill is moved exclusively along its axis, the milling operation involves movement of the rotating cutter sideways as well as 'in and out'. The cutter and workpiece move relative to each other, generating a toolpath along which material is removed. The movement is precisely controlled, usually with slides and leadscrews or analogous technology. Often the movement is achieved by moving the table while the cutter rotates in one place, but regardless of how the parts of the machine slide, the result that matters is the relative motion between cutter and workpiece. |
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We 1 unit 75 tons power press machine for tooling testing.A press, or a machine press is a tool used to work metal (typically steel) by changing its shape and internal structure.
A forge press reforms the work piece into a three dimensional object—not only changing its visible shape but also the internal structure of the material. A stronger part results from this process than if the object was machined.
Bending is a typical operation performed and occurs by a machine pressing, or applying direct pressure, to the material and forcing it to change shape. A press brake is a typical machine for this operation.
An easy to understand type of machine press is a set of rollers. Metal is fed into the rollers, which are turning to pull the material through. The space between the rollers is smaller than the unfinished metal, and thus the metal is made thinner and/or wider.
Another kind of press is a set of plates with a relief, or depth-based design, in them. The metal is placed between the plates, and the plates are pressed up against each other, deforming the metal in the desired fashion. This may be coining or embossing or forming. A punch press is used for forming holes. Capping Presses form caps from rolls of aluminium foil at up to 660 per minute.
Progressive stamping is a manufacturing method that can encompass punching, coining, bending and several ways of modifying the metal, combined with an automatic feeding system. The feeding system pushes a coil of metal through all of the stations of a progressive stamping die. Each station performs one or more operations until a finished part is made per the requirements on the print. The final operation is a cut-off operation, which separates the finished part from the carrying web. The carrying web, along with metal that is punched away in previous operations, is considered scrap metal.
A brake press is a special type of machine press that bends sheet metal into shape.
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| Spot welding is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current flow. Work-pieces are held together under pressure exerted by electrodes. Typically the sheets are in the 0.5 to 3 mm (0.020 to 0.12 in) thickness range. The process uses two shaped copper alloy electrodes to concentrate welding current into a small "spot" and to simultaneously clamp the sheets together. Forcing a large current through the spot will melt the metal and form the weld. The attractive feature of spot welding is a lot of energy can be delivered to the spot in a very short time (approximately ten milliseconds). That permits the welding to occur without excessive heating to the rest of the sheet.
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| The applications for profile projectors and optical comparators vary. The main principle of operation is a specimen is placed on the glass stage. The stage is then illuminated from below and the resulting image is picked up by the microscope objectives and projected to a large built -in projection screen. Since the specimen has under lighting, the fine microscopic details are eliminated and only the details of the contour and profile are seen. A drawing can be affixed to the profile projector's large viewing screen and the contour can be easily traced or compared to other profiles and contours on other drawings.
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height gauge is a measuring device used either for determining the height of something, or for repetitious marking of items to be worked on. The former type of height gauge is often used in doctor's surgeries to find the height of people.
These measuring tools are used in metalworking or metrology to either set or measure vertical distances; the pointer is sharpened to allow it to act as a scriber and assist in marking out work pieces.
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