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S.E.A Metal Mould Sdn.Bhd.



10, Jalan Mutiara Emas 6/1,
Taman Mount Austin
81100 Johor Bahru,
Johor.Malaysia
Phone: 607-353-5069
Fax: 607-373-5082
 

YCM XV1020A CNC Machining Center

 

SPINDLE

 

 

Spindle Speed

10000

rpm

Spindle Power

22

kw

Spindle Taper

BT40

 

TRAVEL

 

 

X Axis Travel

1020

mm

Y Axis Travel

520

mm

Z Axis Travel

540

mm

Distance Between Spindle Nose and Table Top

170~710

mm

TABLE

 

 

Table Size

1120 x 520

mm

Number of T-slots× Size× Pitch

5 x 18 x 100 mm

 

Load Capacity

500

Kg

FEED

 

 

Rapid Feed Rate (X/Y/Z)

36 / 36 / 24

m / min

Cutting Feed Rate

110000

mm / min

ATC

 

 

Tool Magazine Capacity (opt.)

24

 

Max. Tool Weight

6

kg

Max. Tool Length

300

mm

ACCURACY (Linear)

 

 

Table Positioning A

0.010 / 0.003

mm

Repeatability R

0.007 / ±0.002

mm

 
   
 
 

Excetek V380 Wire Cut

 

Modern plastic injection mold making requires the use of CNC and Wire EDM technology to produce the many intricate inserts, cores, pins and blocks that make up the plastic injection mold. We have extensive experience in these fields as we have been milling 3-D surfaces since 1988. We also have the ability to Wire-Cut 5 axis profiles on metal parts up to 2,500 lbs., and up to 12 inches thick. We are not a high production wire-EDM shop that cuts 20-100 of the same parts each day, but we do have these unique capacities that we offer.

SPECIFICATIONS
Submerged
Flushing
Model
V380
V38
Max. Work piece Size
850x500x255mm
Max. Work piece Weight
300kg
400kg
Table Travel of XY
380x280mm
U&V Axis Travel
120x120mm
Z Axis Travel
260mm
Wire Diameter
0.1~0.3mm
Number of axes controlled
5 Axis AC Servo Motor
Maximum Taper Angle
± 26°/ 100mm
(Wide diamond guide and nozzle)

 

 
   
 
 

3 Axis Surface Grinders

 
The grinding machine consists of a power driven grinding wheel spinning at the required speed (which is determined by the wheel’s diameter and manufacturer’s rating, usually by a formula) and a bed with a fixture to guide and hold the work-piece. The grinding head can be controlled to travel across a fixed work piece or the workpiece can be moved whilst the grind head stays in a fixed position. Very fine control of the grinding head or tables position is possible using a vernier calibrated hand wheel, or using the features of NC or CNC controls.

Grinding machines remove material from the workpiece by abrasion, which can generate substantial amounts of heat; they therefore incorporate a coolant to cool the workpiece so that it does not overheat and go outside its tolerance. The coolant also benefits the machinist as the heat generated may cause burns in some cases. In very high-precision grinding machines (most cylindrical and surface grinders) the final grinding stages are usually set up so that they remove about 2/10000mm (less than 1/100000 in) per pass - this generates so little heat that even with no coolant, the temperature rise is negligible.

 
   
 
 

Miling Machines

 
A milling machine is a machine tool used for the shaping of metal and other solid materials. Its basic form is that of a rotating cutter which rotates about the spindle axis (similar to a drill), and a table to which the workpiece is affixed. In contrast to drilling, where the drill is moved exclusively along its axis, the milling operation involves movement of the rotating cutter sideways as well as 'in and out'. The cutter and workpiece move relative to each other, generating a toolpath along which material is removed. The movement is precisely controlled, usually with slides and leadscrews or analogous technology. Often the movement is achieved by moving the table while the cutter rotates in one place, but regardless of how the parts of the machine slide, the result that matters is the relative motion between cutter and workpiece.
 
   
 

 

Power Press

 
We 1 unit 75 tons power press machine for tooling testing.A press, or a machine press is a tool used to work metal (typically steel) by changing its shape and internal structure.

A forge press reforms the work piece into a three dimensional object—not only changing its visible shape but also the internal structure of the material. A stronger part results from this process than if the object was machined.

Bending is a typical operation performed and occurs by a machine pressing, or applying direct pressure, to the material and forcing it to change shape. A press brake is a typical machine for this operation.

An easy to understand type of machine press is a set of rollers. Metal is fed into the rollers, which are turning to pull the material through. The space between the rollers is smaller than the unfinished metal, and thus the metal is made thinner and/or wider.

Another kind of press is a set of plates with a relief, or depth-based design, in them. The metal is placed between the plates, and the plates are pressed up against each other, deforming the metal in the desired fashion. This may be coining or embossing or forming. A punch press is used for forming holes. Capping Presses form caps from rolls of aluminium foil at up to 660 per minute.

Progressive stamping is a manufacturing method that can encompass punching, coining, bending and several ways of modifying the metal, combined with an automatic feeding system. The feeding system pushes a coil of metal through all of the stations of a progressive stamping die. Each station performs one or more operations until a finished part is made per the requirements on the print. The final operation is a cut-off operation, which separates the finished part from the carrying web. The carrying web, along with metal that is punched away in previous operations, is considered scrap metal.

A brake press is a special type of machine press that bends sheet metal into shape.
 
   
 

   
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